Tag: Conical Support Insulators Manufacturer in India

An insulator is an important tool to prevent the excess flow of current to the conductors. One can find it widely in different electrical distribution units. It has great resistance power and can withstand all weather conditions.

About Conical Support Insulator:

The insulators are customized into different shapes for better usage. One of the popular among them is the conical support insulator. As the name suggests, it resembles the shape of a cone. It is made up of durable material like porcelain.

Effects of Humidity:

One should keep a conical insulator far from water. It is similar to other electrical insulators. If an insulator gathers moisture, it will cause transmission line flashovers. The Conical Support Insulators Manufacturer in India takes care in the production stage. They create an insulator that does not gather moisture.

How to Get Waterproof Conical Insulator?

One can get an idea of how to make a conical support insulator water-resistant in this blog. Taking a proper measure avoids accidents and helps for proper electrical transmission.

• Creating waterproof insulators: A maker uses hydrophobic silicone materials. These make the conical support insulator waterproof. They make sure that the materials are free from carboxyl or hydroxyl. The old method of applying bitumen or wax is slowly getting removed.
• Hermetic Sealing: This type of sealing is produced from special compounds. It is effective in making the insulator hydrophobic. The sealing protects the insulators from mechanical issues. The silicone-based compounds find use as hermetic sealing. There are various methods of sealing. This includes injection, moulding and encapsulation.
• Winding Impregnation: Baking varnishes are the element used for windings of the insulators. One should impregnate them with compounds and other varnishes. It helps to increase the hydrophobic nature. The process of impregnation helps to increase strength. The insulators get protected from moisture. It improves the heat resistance feature of the insulators.

Making the insulators hydrophobic is essential for a proper operation. You can eliminate the worries of any untoward incidents. Especially during high voltage operations. The waterproof feature is beneficial. It does not affect the chemical or physical features of the insulator.

Reliance Potteries is a trusted source. One can get the best quality industrial grade insulators here. They are a well known Conical Support Insulators Manufacturer in India. They have a wide range of high tension electro porcelain insulators. All their products go through several rounds of testing. It maintains the superior performance.

An insulator is an electronic device that gives support to the poles and overhead line conductors. Its main purpose is to prevent the current flow toward the Earth. In transmission lines, it has an integral role to play. The manufacturers design the insulator using rubber, mica, wood or even plastic. They use special materials like glass, PVC, ceramic, polymer, steatite etc. However, the common material used is porcelain. You can buy them from the reputable Conical Support Insulators Manufacturer in India.

 

Depending on the voltage consideration, there are different varieties of insulators available. In this article, we can take a look at some of these types.  

 

Different Types of Insulator 

 

1. Pin insulator 

It is a type of overhead insulator; however, it is utilised commonly in power networks that go up to 33kv. You can see one pin, two or three-pin type insulators depending on the voltage of the application. The leakage happens through the surface. Hence it is recommended to increase the vertical length of the insulator surface area. Pin type insulators are secured with lead bolts or steel and put in straight running transmission lines. Beyond 33kv, the insulators are uneconomical.  

 

1. Suspension Insulator 

This type of insulator contains porcelain discs that are connected via metal links to form strings. It is embedded in high voltage towers. The experts will suspend the conductor at the bottom end of the string while securing the other end to the tower cross arm. Each unit of this disc is designed for low voltage use, like 11 kV. The number of discs is connected appropriately for proper operations. The suspension insulators are suitable for steel towers. It also offers partial protection against lighting. 

 

1. Strain insulators  

The manufacturers design the strain insulator to handle various mechanical stresses at different angles whenever there is a directional change in the lines. High voltage lines with a longer span and greater loading allow the operatives to arrange the insulator strings into a horizontal position. In those instances where a single string is not sufficient for high load-bearing capacity, they deploy two or more strings in parallel. This enables high conductor tension.      

 

Meet the Experts 

 

The conical insulators are made from porcelain or ceramic. The manufacturers design them accurately to yield maximised performance. They are utilised mainly for electrostatic precipitation, and you can get them in a customised finish.  

 

You can buy conical support insulators from Reliance Potteries. They are a well-established exporter and manufacturer of high tension porcelain insulators. They follow an integrated approach toward quality management. Their advanced testing methods comply with international customer-specific standards.