shaft insulators Shaft Insulators Manufacturer in India

Time to Know the Process of Manufacturing Ceramic Shaft Insulators

The importance of electrical insulators cannot be ignored for a smooth and uninterrupted supply of electricity. These are integral in holding the electrical wires with the post. The chance of arcing and power loss gets reduced with the addition of the insulators. They are designed according to the electrical needs of an application.

More About Shaft Insulators:

Shaft insulators are one of the commonly used equipment in the electrical field. The primary raw material of a shaft insulator is ceramic. These insulators are effective in transporting high voltage without any inconsistency. For this feature, they are widely used in different heavy industries.

How is Ceramic Shaft Insulator Manufactured?

The shaft insulator manufacturers in India follow a systematic process to produce a quality product. In this blog, one can find the details of the manufacturing stages of ceramic shaft insulators.

  1. Choosing Raw Materials: The raw material for manufacturing an insulator contains diverse compounds. These help to improve the strength of the shaft insulator. So it is important to judge its quality before choosing. Common compounds used in ceramic materials include carbon, silica, sulphur and nitrogen.
  2. Compression: The dry forming and wet forming are two important parts of the compression stage. In the case of manufacturing a shaft insulator, the second procedure is followed. The shape of the manufactured product gets affected under the influence of water. This helps the manufacturers to achieve the desired shape.
  3. Glazing: The manufacturers follow this procedure to make the insulators weatherproof. Glazing the compressed raw material helps to add an extra layer of protection. It is also effective in increasing the life span of the insulator.
  4. Drying or Firing: After glazing, the compressed shape is put into a furnace. It helps to give the insulator a precise design. The basic component is heated at 1570 degrees Celsius and 1704 degrees Celsius in the firing stage. The glaze is baked on the component’s surface till the surface hardens.
  5. Machining: This is the final process of manufacturing an insulator. The component is designed according to its desired shape. The rough and compressed insulator is designed with the help of diamond cutting tools. The machining process may depend on the nature of the component.

If you want a professional-grade shaft insulator from a trusted source, call Reliance Potteries. We enjoy a good reputation as Shaft Insulator Manufacturer in India. You can use them in different industrial usages. For more details, visit our website.