shaft insulators

What is An ESP Insulator? Know More About The Same

ESP insulators are vital equipment nowadays. There are many shaft insulator manufacturers in India who sell ESP insulators. However, since many manufacturers sell the insulator, you must have a clear idea of the same before buying the insulator. To know more about the ESP insulators, read on.

ESP insulators – What is the working process?

The work of the ESP insulator is to suck the dust particles from the exhaust gas. This gas formation takes place in different types of industries. When the contaminated gas passes through the passage of the ESP insulator, the electrodes attached to the surface of the insulator start working and suck out the dust particles from the same.

What are the different types of ESP insulators?

When you approach a renowned shaft insulator manufacturer in India, you’ll come across various ESP insulators in the market. Some of the common types of ESP insulators are as follows:
‚óŹ Conical support insulators
‚óŹ Shaft insulators
‚óŹ Pin insulators
‚óŹ Cylindrical insulators
‚óŹ Wall through the bushing insulator

Where is an ESP insulator majorly used?

Companies operating in the oil and gas industries and power plants probably use ESP insulators. You’ll find extensive use of ESP insulators in these companies. Large amounts of harmful gases are generated in these industrial premises. With the help of an ESP insulator, the gas particles are effectively removed from the same.

Industries like cement, pulp, steel, iron, and petrochemicals also use ESP insulators for the air clean-up process. They use ESP insulators with a temperature below 150 degrees. This helps in properly caring for the insulators so that they work long-term.

How do you find the right ESP insulator manufacturer?

It is always necessary that you select the right type of ESP manufacturer. Industries always look for reputed and renowned manufacturers of ESP insulators. Reputed ESP manufacturers also source the spare parts at a highly affordable cost. Ensuring the manufacturer has been selling the items for a long time is always advisable. Moreover, the spare parts’ condition, durability, robustness, and longevity should be checked before you buy them.

Most of the leading ESP insulator manufacturers maintain the products’ quality and also note the price range.

Reliance Potteries is a highly renowned manufacturer and exporter of shaft insulators in India. Check our website and buy the best-quality shaft insulators to know more.

shaft insulators

Ask These Seven Vital Questions to Your Shaft Insulators Manufacturer before Hiring

Shaft insulators are an essential component in various industrial applications. They are mainly used in electrical motors, generators, transformers, and pumps. They are crucial in preventing electrical current from flowing through the shaft. This can lead to dangerous and costly equipment failures. Therefore, choosing the right shaft insulator manufacturer is crucial for ensuring the safety and reliability of your equipment.
When looking for a shaft insulator manufacturer, there are several vital questions that you should ask. This will ensure the selection of the right company according to your needs. In this blog, we will discuss these questions in detail.

Important Questions to Ask a Shaft Insulators Manufacturer

1. What types of materials do you use for your shaft insulators?

The material used in manufacturing the shaft insulator is crucial in determining its performance, durability, and resistance to wear and tear. Therefore, it is essential to ask the manufacturer about the types of materials they use and their properties.

2. Do you have experience working with similar industries or applications?

Shaft insulators have different specifications depending on the application and the industry they are used in. Therefore, choosing a manufacturer with experience in your specific industry or application is important.

3. What is your manufacturing process?

The manufacturing process the manufacturer uses can affect the shaft insulators’ quality and performance. Therefore, it is important to ask about the manufacturing process, including quality control procedures, to ensure that the manufacturer adheres to industry standards.

4. Can you provide references or testimonials from previous clients?

Asking for references or testimonials from previous clients can provide insight into the manufacturer’s reputation.

5. What is your lead time for production and delivery?

Knowing the lead time for production and delivery is essential to ensure that your equipment is not out of operation for an extended period.

6. What is your warranty policy?

The warranty policy offered by the manufacturer can affect the cost of ownership and the level of protection provided for the shaft insulators.

7. Can you provide custom designs or modifications?

Custom designs or modifications may be necessary for specific applications. Therefore, it is important to ask the manufacturer if they can provide custom designs or modifications and if there are any additional costs.
At Reliance Potteries, you will get answers to all these questions. Please get in touch with us to learn more about our services.

shaft insulators Shaft Insulators Manufacturer in India

Time to Know the Process of Manufacturing Ceramic Shaft Insulators

The importance of electrical insulators cannot be ignored for a smooth and uninterrupted supply of electricity. These are integral in holding the electrical wires with the post. The chance of arcing and power loss gets reduced with the addition of the insulators. They are designed according to the electrical needs of an application.

More About Shaft Insulators:

Shaft insulators are one of the commonly used equipment in the electrical field. The primary raw material of a shaft insulator is ceramic. These insulators are effective in transporting high voltage without any inconsistency. For this feature, they are widely used in different heavy industries.

How is Ceramic Shaft Insulator Manufactured?

The shaft insulator manufacturers in India follow a systematic process to produce a quality product. In this blog, one can find the details of the manufacturing stages of ceramic shaft insulators.

  1. Choosing Raw Materials: The raw material for manufacturing an insulator contains diverse compounds. These help to improve the strength of the shaft insulator. So it is important to judge its quality before choosing. Common compounds used in ceramic materials include carbon, silica, sulphur and nitrogen.
  2. Compression: The dry forming and wet forming are two important parts of the compression stage. In the case of manufacturing a shaft insulator, the second procedure is followed. The shape of the manufactured product gets affected under the influence of water. This helps the manufacturers to achieve the desired shape.
  3. Glazing: The manufacturers follow this procedure to make the insulators weatherproof. Glazing the compressed raw material helps to add an extra layer of protection. It is also effective in increasing the life span of the insulator.
  4. Drying or Firing: After glazing, the compressed shape is put into a furnace. It helps to give the insulator a precise design. The basic component is heated at 1570 degrees Celsius and 1704 degrees Celsius in the firing stage. The glaze is baked on the component’s surface till the surface hardens.
  5. Machining: This is the final process of manufacturing an insulator. The component is designed according to its desired shape. The rough and compressed insulator is designed with the help of diamond cutting tools. The machining process may depend on the nature of the component.

If you want a professional-grade shaft insulator from a trusted source, call Reliance Potteries. We enjoy a good reputation as Shaft Insulator Manufacturer in India. You can use them in different industrial usages. For more details, visit our website.

shaft insulators

Know About Electrical Insulators and Its Application

Electrical insulators are available in different types and sizes. The insulators inhibit the flow of electric current. It functions in the opposite role as a conductor, preventing the electrical particles from flowing freely. They possess high resistivity and low conductivity, making the current flow more efficient. It is advisable to buy from the shaft insulators manufacturers in India for a guaranteed outcome.


What is an Insulator?


Electric insulators are materials where electrons cannot move freely for atoms and tightly restricted electrons.  Since the electrons have internal electric charges tightly bound together, it restricts current flow.

Thus, the insulators allow a limited current flow in an electrical field. It stands in opposition to the conductors and semiconductors.  You can recognise a typical insulator by its resistivity. When compared to conductors, they possess high resistivity. A perfect example of this case is the non-metals.

When you use insulators in electric equipment, it supports and segregates the conductors to control current flow. Appliances like wrapping cables use electric insulators.


Applications of Electric Insulators 

The use of electric insulators is spread across a wide range of applications. In electrical appliances, they prevent high voltage current from causing damage. Sometimes, the technicians apply flexible insulator coating to the cables and electric wires. It is called the insulated wire. In the case of a coaxial cable, the conductor in the middle should be given the proper support at the centre of the hollow to stop the EM wave reflections. If the wires are exposed to a current more than 60V, it can generate shocks. This leads to severe electrocution hazards. Hence the answer to this problem is insulation coatings.


Types of Electric Insulators 


  • Disc Insulator
  • Pin Insulator
  • Shackle Insulator
  • Post-Insulator
  • Suspension Insulator


Get in touch with the experts at Reliance Potteries to buy high-quality shaft insulators. They can withhold a capacity of 90-120V. It has high bearing torque, and the MS parts are cemented on both ends. You can buy these products given they adhere to industrial standards.